Are you a first-time buyer of insulated matting?

Do you have many questions in your mind related to a rubber insulation mat and want instant answers?

Yes, browsing through the internet can be your ultimate solution. But don’t you think it is also a little time-consuming?

Every time you will have to type the questions related to electrical insulating mats. Then, you have to visit several websites to get an on-point answer.

Even the most seasoned buyers of insulated matting are sometimes left confused.

Is there an update on the insulating mat certification? What are the safety documents you need to check before buying a rubber insulation mat for business in 2024? Did the electrical safety inspection rules change?

 No more going places. Save your precious time and make a value-adding investment. This blog is going to be your ideal guide on electrical insulating mats frequently asked questions.

 These are the Most-Searched Questions about Rubber Insulation Mat on the Internet.

Find All Your Answers: 11 FAQs on Insulated Matting

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1. What is the Function of Insulated Matting?

What is the use of electrical matting is the prime question to have. Is insulated matting really worth it? What happens if you do not use electrical insulating mats?

Insulated matting is essentially a protective layer designed for those working around electricity. It acts as a barrier against electric shocks, ensuring the safety of workers in environments with electrical equipment. The electrical mat, primarily made from natural rubber and a mix of polymer compounds, doesn’t conduct electricity. Hence, creates a shield that prevents the electric current from passing through. It’s an essential safety measure, especially in industries where exposure to electrical hazards is common.

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2. What is the IS standard for an insulation mat?

Since insulated matting is a safety equipment in industries, the inspectors are strict about their quality; Here comes the function of rubber insulation mat test certificates. Different parts of the world have distinctive tests, testing methods, and testing authority.

 In India, it is the IS 15652 standard. The IS standard for insulation mats is known as IS 15652:2006. It is set by the Bureau of Indian Standards (BIS) to ensure the quality and safety of insulated matting used in electrical installations. IS 15652 specifies the requirements for rubber insulating mats to protect workers from electric shock.

These mats are designed to provide electrical resistance and prevent current flow, creating a safe work environment. Always check for compliance with this standard when purchasing insulated matting to guarantee they meet the necessary safety criteria.

Similarly, the other testing standards of a rubber insulating mat are IEC 61111, ASTM D 178, and AS/NZS 2978:1995.

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Image Comparison of ESD and Insulating Mats

3. What is the difference between an ESD mat and an insulation mat?

The Electro-Static Discharge or the ESD mat and the electrical insulating mats are poles apart.

They serve different purposes. An ESD mat helps prevent static electricity, safeguarding electronic components during assembly or repair. It conducts static electricity away from the work surface, protecting sensitive devices.

 On the other hand, a rubber insulation mat is designed to provide electrical safety by insulating workers from the ground in environments with potential electrical hazards. It helps prevent electric shocks. In summary, ESD mats manage static electricity for electronics, while insulation mats protect people from electrical shocks.

 Each plays a crucial role, with ESD mats focusing on device safety, and insulated matting prioritizing human safety.

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4. What is the thickness of electrical insulating mats for 3.3 KV to 11 KV?

The thickness of the mats determines the resilience of an electrical insulating mat. This is why you should ask your electrical mat suppliers about this point.

The thickness of electrical insulating mats for voltages ranging from 3.3 KV to 11 KV typically varies between 2.0 mm to 3.0 mm. Mats with this thickness effectively isolate workers from the potential dangers of high voltages, ensuring their safety in environments where electrical equipment is present.

The IS 15652 electrical insulating mats having a working voltage of 3.3 kV is a Class A type and the one with an 11 kV working voltage is of Class B. The Class C type permits working Voltage up to 33 kV.

At Duratuf, industry experts offer free consultation sessions to guide you further about insulated matting.

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5. What happens if there is no insulating matting on the electrical panel?

You might be wondering what’s the worst that can happen. Here is the list:

  • Firstly,  without a rubber insulation mat, there’s a higher chance of electrical shocks. Insulating matting protects against this by creating a barrier.
  • Secondly, it safeguards against fire hazards. Without it, the panel’s components may come into contact with flammable materials. This increases the risk of sparks and overheating.
  • Thirdly,  insulating matting prevents short circuits by keeping wires separate. Without it, wires may touch, leading to malfunctions.
  • Finally,  since a rubber insulation mat is an essential safety equipment, it keeps you stress-free during the safety check inspections.

6. How do you test a rubber insulation mat?

Testing of electrical insulating mats is a lengthy and rigorous process. These are the tests commonly done by a certified professional to check the capability of an electrical safety mat:

  • Visual Inspection:  without a rubber insulation mat, there’s a higher chance of electrical shocks. Insulating matting protects against this by creating a barrier.
  • Thickness Check: Measure the mat’s thickness to ensure it meets specifications; use a simple gauge.

  • Surface Resistivity: Measure the mat’s resistance to electrical current on its surface.
  • Tear Resistance: Check the mat’s ability to resist tearing; use a standard tear test.
  • Flexibility Test: Bend the mat to ensure it remains flexible without cracking.
  • Flammability Test: Confirm the mat’s resistance to fire; use a flame test.

7. How does rubber matting prevent electric shock?

It is quite surprising that rubber of all things can prevent electric shock! Yes, a completely natural product processed to mats has the electrical resistance property. How?

Your answer is: The electrical resistance of a rubber insulation mat comes from its molecular structure. When you stand on a rubber mat, it doesn’t conduct electricity, so it stops the flow of electric current.

 This is important because if there’s a live wire or electrical equipment on the ground, the rubber matting keeps you from becoming a part of an electric circuit.

 The insulated matting creates a safety barrier, preventing the electricity from passing through your body and causing harm.

Image of Electrical Insulating Mats Application

8. How are rubber insulation mats installed?

The best thing about installing insulated matting is that you do not have to be an expert in the trade!

 Any professional with working knowledge can easily do that.First, clean the surface where you’ll place them. Ensure it’s dry and smooth. Lay out the mats to see how they fit. Cut if needed. Apply adhesive on the cleaned surface.Second, gently press the mats onto it, starting from one corner. Use a roller to smooth out any bubbles.

 Finally, for extra security, add adhesive to the mat edges. Allow it to set according to the adhesive instructions.

 And you are done!!!

9. What is the best way to clean electrical rubber mats?

The ease of cleaning an insulated matting depends on the simplicity of its design. At Duratuf, we are extra cautious about it. Hence, we pay attention to innovation.

Our next-generation designs are simple, effective, visually appealing, and EASY TO CLEAN.

 You have to follow these steps:

  1. To clean electrical rubber mats, start by sweeping away loose dirt.

  1. Mix mild soap with water in a bucket.

  1. Dip a soft cloth or sponge in the soapy solution.

  1. Gently scrub the insulated matting, focusing on dirty spots. Avoid harsh chemicals.

  1. Rinse with clean water and dry with a towel. For stubborn stains, use a non-abrasive brush.

Regular cleaning prevents dirt buildup, maintaining the mat’s effectiveness. Keep it dry and store it properly to extend its life span. Simple care ensures safety and longevity for your electrical rubber mats.

10. How frequently should I replace the electrical insulating mats?

Electrical insulating mats do last long but it is not a one-time investment.

It’s crucial to check your electrical insulating mats regularly for signs of wear and tear. Generally, consider replacing them every 3-5 years, or sooner if you notice any cracks, cuts, or visible damage.

 Mats in high-traffic areas may need more frequent inspection. Regularly cleaning the mats helps extend their life span. Remember, these mats play a vital role in ensuring electrical safety, so timely replacement is essential to maintain a secure working environment.

11. What are the documents to check before buying insulated matting?

  • Firstly,  review the product’s test certificates to confirm compliance with safety standards. Look for details on electrical resistance, voltage, and flame resistance.
  • Next,  examine the product datasheet for specifications such as thickness, dimensions, and material composition. Don’t forget to check the warranty for coverage and duration.
  • Lastly, inspect the installation instructions to ensure proper usage and maintenance. These documents collectively safeguard your investment and guarantee the matting meets safety requirements. Stay secure by verifying these crucial details before making your insulated matting purchase.

At Duratuf, we provide the requisite documents during purchase, talk to one of our sales experts to have a look at our certificates.

Why Duratuf?

Duratuf takes pride in being one of the key players in the electrical insulating mats industry. We have supplied high-quality #madeinindia insulated matting to more than 10327 projects across 47 countries in the world.

Some of our esteemed clients are:

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While our USPs are:

  • 6 warehouses in India and 1 in UAE; Offices in Kolkata, Delhi NCR and Dubai (UAE)

  • Local channel partners

  • 10,000 sq m ready stock of insulated matting

  • Safe transportation

  • Free expert consultation

Do you have more questions about insulated matting in mind? Connect with us today!!!

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