What is the BIS-certification of IS 15652 Electrical Rubber Mats: Test, Process and Price
Well, then you are well aware of how to judge the quality of the must-have safety equipment.
But, do you know who issues the compliance certificate and what is the process? If you want to test the high voltage insulating rubber mats on your own, then what is the price?
This blog will dive into what BIS certification is for IS 15652 electrical rubber mats, the testing procedures involved, the certification process, and pricing.
Read on!
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What is the BIS certification of the Electrical Rubber Mats?
The BIS, or Bureau of Indian Standards, is a national body responsible for assessing the quality of various products by conducting a series of tests. Here, the product is an electrical insulation rubber mat- which is a safety equipment. Therefore, it is critical to use only a certified product.
The IS 15652 standard supersedes the previous IS 5424:1969 standard. This ISI compliance code talks about the material composition, specifications, testing, and performance benchmarks of the electrical mats.
For electrical rubber mats, BIS certification under IS 15652 ensures that the mats meet the required electrical safety standards. The high voltage insulating rubber mat properties that are commonly tested in this case are its dielectric strength, insulation resistance, and mechanical durability.
The ISI mark on the BIS-certified electrical rubber mats is a standard owned by the BIS.
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What are the Tests Conducted for a BIS-approved Electrical Insulation Rubber Mat?
This IS 15652 standard for an electrical insulation rubber mat applies to products made of elastomeric materials (natural, synthetic, or a combination) used as floor coverings to protect workers on AC and DC installations up to 66 kV AC and 240 V DC.
The X-Volt electrical insulation rubber mat is the IS 15652 product in our range.
Before the electrical mat obtains the BIS certification, it has to pass several tests. The details of these tests are well mentioned in the IS 15652 guidelines. Below are the parameters that the electrical rubber mats have to pass:
What is the Process of Getting a BIS-approved Rubber Insulating Mat?
The BIS certification process for the IS 15652 electrical rubber mats is quite rigorous. It involves a thorough assessment of the manufacturing infrastructure, quality control capabilities, testing facilities, and production processes.
Here is an outline of the process:
#1 Step One: Submission of the Application
Electrical insulation rubber mat manufacturers submit the application detailing the product specifications, manufacturing process, and compliance.
| Characteristics | Values |
|---|---|
| Material Composition | Elastomer free from any insertion. |
| Tensile Strength (Min.) | 15N/mm2 |
| Elongation at Break (Min.) | 250% |
| Leakage Current (Max.) | 10 mA |
| Insulation Resistance With Water When Tested At 5000 V (Min.) | 1,00,000 MΩ |
| Flame Retardance (Max.) | Extinguishes Within 5 Secs |
| Aging Properties At 70 ± 1°C For 168 Hours | T.S & E.B Not Less Than 75% Of Original Value |
| Acid, Alkali & Oil Resistance | T.S & E.B Not Less Than 80% Of Original Value |
| Working Temperature | -10°C To 55°C |
| Tolerance Level | ±10% on thickness, ± 15 mm on width & length up to 600 mm and ± 20 mm for higher. |
#Step 2 Sampling
BIS collects a sample piece of the rubber insulating mat and sends it to NABL-accredited labs for further processing
#Step 3 Factory Inspection
BIS officials visit the manufacturer’s factory to ensure consistency in the product manufacturing processes.
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#Step 4 Licensing
Once the product and the factory meet all the requirements of the BIS and IS 15652 guidelines, BIS grants permission to use the ISI mark on the products.
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#Step 5 Periodic Audits
BIS conducts time-to-time audits and random sample tests to guarantee constant compliance.
Timeline to Issue BIS-Certificates for Rubber Mats in Front of Electrical Panels
The process of getting BIS approval might be lengthy, but it is well-measured in a tight timeline.
What is the Price of Getting a BIS Certificate for the Electrical Rubber Mats?
You can get BIS certificates for every product that you require in your daily life. The price of BIS testing depends on the complexity of the testing procedure. While the price for textiles is typically lower, the price for electrical rubber mats is higher due to the complexity of the process.
The overall cost is broken down as follows (as updated in 2024):
What are the Benefits of Buying a BIS-Certified IS 15652 Electrical Rubber Mats?
The BIS certificate certainly offers you peace of mind. Buyers stay assured knowing that they are using a ‘safe’ product. While the complete safety of a workplace depends on many associated factors, the major benefits of buying a certified electrical mat are:
In a Nutshell
Investing in BIS-certified IS 15652 electrical rubber mats is not just a regulatory requirement but a commitment to safety and quality.
The Duratuf X-Volt electrical rubber mats come with a third-party testing certificate from top NABL-accredited labs. Do you want to see a sample? Contact us today!
