Duratuf Switchboard Mats (ASTM-D178)
ASTM D178 | Test Certificate On Supply | Working Voltage 1-36 KV
An Overview of our ASTM D178 Switchboard Matting
The Duratuf switchboard mats are non-conductive, electrically insulating floor covering. They are used for electrical hazard prevention.
These switchboard mats meet the ASTM ( American Society for Testing and Materials) insulation resistance requirements.
We recommend placing our ASTM D178 electrical switchboard rubber matting in front of high-voltage equipment. These mats are suitable for use in both industrial and commercial places.
Moreover, this electrical safety mat range is certified for use industries like in power generation, construction, manufacturing, recycling, food processing, packaging, etc.
Owing to their placement, ASTM D178 electrical safety mat is also locally known as a switchboard mat, an electrical switchboard matting, or simply switchboard matting.
To help you meet your workplace safety regulations, our switchboard mats have clear product labels all over them mats. The labels do not wipe out or fade with rigorous usage- proving their authenticity. Further confirming their genuinity, we also provide manufacturer’s test certificates with every batch of supply.
The ASTM D178 switchboard mats have a fine-ribbed texture on one side and anti-slip textures on the back. Having such a combination, these electrical mats minimize the risk of slips, trips, and falls in the workplace. Additionally, the workers also get optimum lower leg comfort with this ASTM D178-compliant mat.
We also offer them in both-sided textured designs.
The standard color for this range of electrical safety mats is black. However, they can be customized in other colors like Grey.
An Overview of our ASTM D178 Switchboard Matting
The Duratuf ASTM D178 switchboard matting is made of high-quality elastomer (free from insertion) and a combination of several compounds. Following the ASTM D178 standards, our range of American switchboard mats is also available in Type I and Type II variants.
Type I ASTM D178 switchboard rubber matting offers only electrical resistance and limited moisture resistance. On the contrary, the type II switchboard mats come with some additional properties. You can choose the combination of properties you want in your Type II switchboard mats.
Take a look at this table for a better understanding of the differences between Type I and Type II ASTM D178 rubber matting :
Properties | Type-I | Type-II |
---|---|---|
Electrical Safety | yes | yes |
Moisture Absorption | yes | yes |
Ozone Resistance (Type IIA) | no | yes |
Flame Resistance (Type IIB) | no | yes |
Oil Resistance (Type IIC) | no | yes |
Overview: Duratuf Switchboard Mats
Duratuf Switchboard Mats are highly electrical resistant and non-conductive in nature. Hence, these electrical safety mats insulate the operators, electricians, and the workmen from any electrical shock originated by high voltage electrical equipment. These switchboard rubber matting are manufactured according to the ASTM D178 standard which is set by the American Society for Testing and Materials.
We are a popular and global electrical switchboard mat supplier and exporter. The thickness recommended by the ASTM D178 standard is usually between 3.2mm to 12.7 mm. The thickness depends upon the working/use voltage resistance of these electrical rubber mats. We offer corrugated switchboard matting in fine ribbed top design as well as anti-skid textured on the upper surface and textured lower surface.
Switchboard mats (Type-I grade) are moisture and water resistant that guarantees a long shelf life. Type-II grade switchboard rubber mats offer some additional properties like a flame, ozone, and oil resistance. Duratuf provides the manufacturer’s test certificate while supplying the electrical safety mats. Besides the individual properties, customizations like cut lengths, colours, and custom shapes are also available upon request.
FAQ’s: Duratuf Switchboard Mats
Technical Specifications of the ASTM D178 Switchboard Matting
Properties | Type-I | Type-II |
---|---|---|
Material Composition | Made of elastomer or combination of elastomeric compound | |
Tensile Strength (min) | 4.83 MPa (700 psi) | |
Elongation at Break (min) | 250% | |
Ageing Properties at 70±1°C for 168 hours. | Tensile strength not less than 50% of original value | |
Moisture Absorption (% increase) | 1.5% (max) | 3% (max) |
Ozone Resistance (Type IIA) | N.A. | No visible effect |
Flame Resistance (Type IIB) | N.A. | 12.7 mm height max. after 30 secs |
Oil Resistance (Type IIC) | N.A. | 4% max volume increase |
* Unless specified otherwise, ASTM D178 mats is supplied as per Type I grade. Type II grade (A-Ozone Resistance, B-Flame Resistance, C-Oil Resistance) with a combination of all three or individual properties is also availble on request. | ||
Note: Tolerance ± 0.8 - 1.2mm on thickness & ± 13-25mm on width (subject to mat's class and width) |
Maximum Voltage of the ASTM D178 Switchboard Matting
Product Code | Class | Type | Max Use Voltage | AC Proof Voltage | Dielectric Voltage | Recommended Thickness |
---|---|---|---|---|---|---|
IM-ASTM-C0T1 | 0 | 1 | 1.0 kV | 5.0 kV | 6.0 kV | 3.2 mm (0.13 in) |
IM-ASTM-C0T2 | 0 | 2 | 1.0 kV | 5.0 kV | 6.0 kV | 3.2 mm (0.13 in) |
IM-ASTM-C1T1 | 1 | 1 | 7.5 kV | 10.0 kV | 20.0 kV | 4.8 mm (0.19 in) |
IM-ASTM-C1T2 | 1 | 2 | 7.5 kV | 10.0 kV | 20.0 kV | 4.8 mm (0.19 in) |
IM-ASTM-C2T1 | 2 | 1 | 17.0 kV | 20.0 kV | 30.0 kV | 6.4 mm (0.25 in) |
IM-ASTM-C2T2 | 2 | 2 | 17.0 kV | 20.0 kV | 30.0 kV | 6.4 mm (0.25 in) |
IM-ASTM-C3T1 | 3 | 1 | 26.5 kV | 30.0 kV | 40.0 kV | 9.5 mm (0.38 in) |
IM-ASTM-C3T2 | 3 | 2 | 26.5 kV | 30.0 kV | 40.0 kV | 9.5 mm (0.38 in) |
IM-ASTM-C4T1 | 4 | 1 | 36.0 kV | 40.0 kV | 50.0 kV | 12.7 mm (0.50 in) |
Stock Roll Sizes of the ASTM D178 Switchboard Matting
Product Code (SKU) | Class | Type | Colour | Anti-Skid Design | Thickness | Width | Length | Weight/Roll |
---|---|---|---|---|---|---|---|---|
IM-ASTM-C0T1-BLAFT-3.2MM | 0 | 1 | Black | Top - Fine Ribbed Bottom - Textured | 3.2 mm (0.13 in) | 1 m | 10 m | 42 Kg(s) |
IM-ASTM-C0T2-BLAFT-3.2MM | 0 | 2 | Black | Top - Fine Ribbed Bottom - Textured | 3.2 mm (0.13 in) | 1 m | 10 m | 42 Kg(s) |
IM-ASTM-C1T1-BLAFT-4.8MM | 1 | 1 | Black | Top - Fine Ribbed Bottom - Textured | 4.8 mm (0.19 in) | 1 m | 10 m | 68 Kg(s) |
IM-ASTM-C1T2-BLAFT-4.8MM | 1 | 2 | Black | Top - Fine Ribbed Bottom - Textured | 4.8 mm (0.19 in) | 1 m | 10 m | 68 Kg(s) |
IM-ASTM-C2T1-BLAFT-6.4MM | 2 | 1 | Black | Top - Fine Ribbed Bottom - Textured | 6.4 mm (0.25 in) | 1 m | 10 m | 92 Kg(s) |
IM-ASTM-C2T2-BLAFT-6.4MM | 2 | 2 | Black | Top - Fine Ribbed Bottom - Textured | 6.4 mm (0.25 in) | 1 m | 10 m | 92 Kg(s) |
IM-ASTM-C3T1-BLAFT-9.5MM | 3 | 1 | Black | Top - Fine Ribbed Bottom - Textured | 9.5 mm (0.38 in) | 1 m | 10 m | 140 Kg(s) |
IM-ASTM-C3T2-BLAFT-9.5MM | 3 | 2 | Black | Top - Fine Ribbed Bottom - Textured | 9.5 mm (0.38 in) | 1 m | 10 m | 140 Kg(s) |
IM-ASTM-C4T1-BLAFT-12.7MM | 4 | 1 | Black | Top - Fine Ribbed Bottom - Textured | 12.7 mm (0.50 in) | 1 m | 10 m | 190 Kg(s) |
IM-ASTM-C4T2-BLAFT-12.7MM | 4 | 2 | Black | Top - Fine Ribbed Bottom - Textured | 12.7 mm (0.50 in) | 1 m | 10 m | 190 Kg(s) |
Customize Your ASTM D178 Mat
Customisation | Options |
---|---|
Width | Max Width upto 1220 mm (48 in) |
Length | Max Length upto 30 m (100 ft) for below 6.4 mm thickness & Max Length upto 15 m (50 ft) for above 6.4 mm thickness |
Color | Dark Grey or any other colour subject to techno-commercial feasibility |
Anti-skid Design | Also available in both side texture design in all classes & types |
Industrial Applications of the ASTM D178 Switchboard Mats
Electricity powers various machines and lighting systems in a factory. Bigger industrial setups require higher voltage. This voltage is often more than the requirements of a residential place. Thus, the risk of electricity-related accidents is also more here.
The workers in charge of maintaining or operating these high-volt machinery are primarily exposed to electricity-related dangers.
Hence, various labor organizations have mandated the use of voltage-resistant mats for workplace safety. Nonetheless, apart from the factories, you can use the electrical safety mats in commercial and residential locations where there are electrical installations present.
These are the main application areas of the ASTM D178 switchboard mats:
Expert Recommendations for Storing ASTM D178 Rubber Matting
Type I switchboard mats are not resistant to UV, Ozone, or chemicals while the Type II variants are. Thus, it is crucial to keep this difference in mind.
Businesses worldwide rely on our premium quality products and choose us as one of the most trusted electrical rubber mat suppliers near them. The experience of our specialist team is the reason behind this.
Since we work with diverse industrial setups, we can provide you with the right guide to storing the switchboard mats properly. The users find this guide helpful when they plan to buy the ASTM D178 mats in bulk for future use:
Store ASTM D178 rubber matting in a clean and dry environment. Ensure they are away from sharp objects. Let them stay in their packages in rolls or lay them flat.
However, we advise you to not fold them. Choose a cool, well-ventilated area for storage. The place should be away from direct sunlight, steam pipes, radiators, ozone-generating substances, and any artificial light source.
Keep in mind that warranty coverage starts from the day you buy the electrical safety mats. You should not store them for 6 months (maximum). Along with reduced warranty coverage, they may also not stay completely functional, if you do not utilize it within the given timeframe.
What are the benefits of using Duratuf ASTM D178 Switchboard Matting?
- Longer Life Compared To The Cheaper ‘Economical Grade’ Rubber Used By Most Manufacturers To Cut Cost
- Buyers Know That They Are Investing In A ‘Genuine Product’ Not Any ‘Non-Certified Duplicate Insulating Mats
- 12 Months Warranty- can be extended
- Lasts For A Minimum Of 5-6 Years with proper maintenance
Special Features of ASTM-D178 Switchboards Mats
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FAQ’s: Duratuf Switchboard Mats
If you have a question and it is not listed above, you can visit our detailed FAQ Section on our homepage or connect with us directly for any assistance. Our customer care team shall be happy to help you.